Custom Bowler & Deby Hat in Bamboo Viscose with Beading and Embroidery for Private Labels

Custom Bowler & Deby Hat — Bamboo Viscose with Beading and Embroidery

We build bowler & deby hat programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, beading and embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Bamboo Viscose, quoted per position and per colour.
• Tie-Dye Wash — available on Bamboo Viscose, quoted per position and per colour.
• Stone Wash — available on Bamboo Viscose, quoted per position and per colour.
• Custom Zip Puller — available on Bamboo Viscose, quoted per position and per colour.
• Heat Transfer Printing — available on Bamboo Viscose, quoted per position and per colour.
• Placement Printing — available on Bamboo Viscose, quoted per position and per colour.
• Laser Cutting — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with beading and embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Banking and Finance — bowler & deby hat uniforms, staff wear or resale programmes
• Warehousing and Logistics — bowler & deby hat uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — bowler & deby hat uniforms, staff wear or resale programmes
• Mining Operations — bowler & deby hat uniforms, staff wear or resale programmes
• Universities — bowler & deby hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bowler & deby hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your bowler & deby hat programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.