Custom Bowler & Deby Hat in French Linen with Screen Printing for Corporate Buyers

Custom Bowler & Deby Hat — French Linen with Screen Printing

We build bowler & deby hat programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, screen printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on French Linen, quoted per position and per colour.
• Bonding Construction — available on French Linen, quoted per position and per colour.
• Seam Sealing — available on French Linen, quoted per position and per colour.
• Foil Printing — available on French Linen, quoted per position and per colour.
• Pantone Color Matching — available on French Linen, quoted per position and per colour.
• Flocking — available on French Linen, quoted per position and per colour.
• Snow Wash — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with screen printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Hospitality and Hotels — bowler & deby hat uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — bowler & deby hat uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — bowler & deby hat uniforms, staff wear or resale programmes
• Promotional Marketing — bowler & deby hat uniforms, staff wear or resale programmes
• Real Estate Agencies — bowler & deby hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bowler & deby hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your bowler & deby hat programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.