Custom Fedora in Lambswool with Placement Printing for Corporate Buyers

Custom Fedora — Lambswool with Placement Printing

We build fedora programmes from a tech pack or a physical reference sample. This Lambswool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Lambswool, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Lambswool, quoted per position and per colour.
• Reflective Printing — available on Lambswool, quoted per position and per colour.
• Pleating — available on Lambswool, quoted per position and per colour.
• DTF Film Printing — available on Lambswool, quoted per position and per colour.
• Applique Embroidery — available on Lambswool, quoted per position and per colour.
• Ruching — available on Lambswool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Lambswool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — fedora uniforms, staff wear or resale programmes
• Running and Marathon Events — fedora uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — fedora uniforms, staff wear or resale programmes
• Nonprofit Organizations — fedora uniforms, staff wear or resale programmes
• Laboratories and Pharma — fedora uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so fedora batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your fedora programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.