Custom Orthopedic Shoes in Modal with Foil Printing for Wholesale Distributors

Custom Orthopedic Shoes — Modal with Foil Printing

We build orthopedic shoes programmes from a tech pack or a physical reference sample. This Modal version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, foil printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Modal, quoted per position and per colour.
• Hangtag and Packaging — available on Modal, quoted per position and per colour.
• Yarn Dyeing — available on Modal, quoted per position and per colour.
• Debossing — available on Modal, quoted per position and per colour.
• Pleating — available on Modal, quoted per position and per colour.
• Chenille Embroidery — available on Modal, quoted per position and per colour.
• Seam Sealing — available on Modal, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Modal-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with foil printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Military and Tactical — orthopedic shoes uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — orthopedic shoes uniforms, staff wear or resale programmes
• Running and Marathon Events — orthopedic shoes uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — orthopedic shoes uniforms, staff wear or resale programmes
• Banking and Finance — orthopedic shoes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so orthopedic shoes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your orthopedic shoes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.