Custom Orthopedic Shoes in Faux Shearling with Enzyme Wash for Corporate Buyers

Custom Orthopedic Shoes — Faux Shearling with Enzyme Wash

We build orthopedic shoes programmes from a tech pack or a physical reference sample. This Faux Shearling version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Faux Shearling, quoted per position and per colour.
• Bonding Construction — available on Faux Shearling, quoted per position and per colour.
• Reflective Printing — available on Faux Shearling, quoted per position and per colour.
• Flat Embroidery — available on Faux Shearling, quoted per position and per colour.
• Snow Wash — available on Faux Shearling, quoted per position and per colour.
• Debossing — available on Faux Shearling, quoted per position and per colour.
• Custom Zip Puller — available on Faux Shearling, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Faux Shearling-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with enzyme wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — orthopedic shoes uniforms, staff wear or resale programmes
• E-commerce Private Label — orthopedic shoes uniforms, staff wear or resale programmes
• Warehousing and Logistics — orthopedic shoes uniforms, staff wear or resale programmes
• Retail Store Staff — orthopedic shoes uniforms, staff wear or resale programmes
• Photography Studios — orthopedic shoes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so orthopedic shoes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your orthopedic shoes programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.