Custom Beret — Flannel with Enzyme Wash
We build beret programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Beret |
|---|---|
| Base fabric | Flannel |
| Decoration / finish | Enzyme Wash |
| Fabric weight | 220-260 gsm |
| Size range | S-4XL |
| Colour options | 24 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Flat Embroidery — available on Flannel, quoted per position and per colour.
- Pleating — available on Flannel, quoted per position and per colour.
- Laser Engraving — available on Flannel, quoted per position and per colour.
- Heat Transfer Printing — available on Flannel, quoted per position and per colour.
- Shirring — available on Flannel, quoted per position and per colour.
- Chenille Embroidery — available on Flannel, quoted per position and per colour.
- Snow Wash — available on Flannel, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Flannel-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Music Bands and Touring — beret uniforms, staff wear or resale programmes
- Police and Fire Departments — beret uniforms, staff wear or resale programmes
- Railway and Transit — beret uniforms, staff wear or resale programmes
- E-commerce Private Label — beret uniforms, staff wear or resale programmes
- Mining Operations — beret uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your beret programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
