Custom Beret — Taffeta with Applique Embroidery
We build beret programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Beret |
|---|---|
| Base fabric | Taffeta |
| Decoration / finish | Applique Embroidery |
| Fabric weight | 220-260 gsm |
| Size range | XS-3XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | WRAP |
What you can customise
- Enzyme Wash — available on Taffeta, quoted per position and per colour.
- Laser Cutting — available on Taffeta, quoted per position and per colour.
- Rhinestone Application — available on Taffeta, quoted per position and per colour.
- Satin Printed Label — available on Taffeta, quoted per position and per colour.
- Snow Wash — available on Taffeta, quoted per position and per colour.
- Padding and Wadding — available on Taffeta, quoted per position and per colour.
- DTF Film Printing — available on Taffeta, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Taffeta-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with applique embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Security Services — beret uniforms, staff wear or resale programmes
- Film and TV Production — beret uniforms, staff wear or resale programmes
- Dance and Ballet Schools — beret uniforms, staff wear or resale programmes
- Bars and Nightclubs — beret uniforms, staff wear or resale programmes
- Beauty and Cosmetics — beret uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so beret batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your beret programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
