Custom Bonnet — Corduroy with Enzyme Wash
We build bonnet programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, enzyme wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Bonnet |
|---|---|
| Base fabric | Corduroy |
| Decoration / finish | Enzyme Wash |
| Fabric weight | 280-320 gsm |
| Size range | 2-12Y kids |
| Colour options | 8 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Woven Label — available on Corduroy, quoted per position and per colour.
- DTG Digital Printing — available on Corduroy, quoted per position and per colour.
- Sequin Work — available on Corduroy, quoted per position and per colour.
- Laser Cutting — available on Corduroy, quoted per position and per colour.
- Debossing — available on Corduroy, quoted per position and per colour.
- Quilting — available on Corduroy, quoted per position and per colour.
- Care Label — available on Corduroy, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Manufacturing Plants — bonnet uniforms, staff wear or resale programmes
- Security Services — bonnet uniforms, staff wear or resale programmes
- Theater and Performance — bonnet uniforms, staff wear or resale programmes
- Government and Municipal — bonnet uniforms, staff wear or resale programmes
- Esports and Gaming — bonnet uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so bonnet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your bonnet programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
