Custom Dad Hat in Tencel Lyocell with Garment Dyeing for Boutique Brands

Custom Dad Hat — Tencel Lyocell with Garment Dyeing

We build dad hat programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, garment dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Tencel Lyocell, quoted per position and per colour.
• Hangtag and Packaging — available on Tencel Lyocell, quoted per position and per colour.
• Acid Wash — available on Tencel Lyocell, quoted per position and per colour.
• Piece Dyeing — available on Tencel Lyocell, quoted per position and per colour.
• DTG Digital Printing — available on Tencel Lyocell, quoted per position and per colour.
• Seam Sealing — available on Tencel Lyocell, quoted per position and per colour.
• Yarn Dyeing — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with garment dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Aviation and Airlines — dad hat uniforms, staff wear or resale programmes
• Streetwear Brands — dad hat uniforms, staff wear or resale programmes
• Military and Tactical — dad hat uniforms, staff wear or resale programmes
• Government and Municipal — dad hat uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — dad hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so dad hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your dad hat programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.