Custom Peaked Cap in Silk Charmeuse with Beading and Embroidery for Outdoor & Workwear Programs

Custom Peaked Cap — Silk Charmeuse with Beading and Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, beading and embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ribbed Cuff and Hem — available on Silk Charmeuse, quoted per position and per colour.
• Padding and Wadding — available on Silk Charmeuse, quoted per position and per colour.
• Custom Zip Puller — available on Silk Charmeuse, quoted per position and per colour.
• Tonal Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• All-Over Sublimation — available on Silk Charmeuse, quoted per position and per colour.
• Piping and Binding — available on Silk Charmeuse, quoted per position and per colour.
• Flat Embroidery — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with beading and embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Warehousing and Logistics — peaked cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — peaked cap uniforms, staff wear or resale programmes
• Esports and Gaming — peaked cap uniforms, staff wear or resale programmes
• Religious and Community — peaked cap uniforms, staff wear or resale programmes
• Electronics Assembly — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your peaked cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.