Custom Peaked Cap in Recycled Nylon with All-Over Sublimation for Boutique Brands

Custom Peaked Cap — Recycled Nylon with All-Over Sublimation

We build peaked cap programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Recycled Nylon, quoted per position and per colour.
• Custom Drawcord — available on Recycled Nylon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Recycled Nylon, quoted per position and per colour.
• Tonal Embroidery — available on Recycled Nylon, quoted per position and per colour.
• DTF Film Printing — available on Recycled Nylon, quoted per position and per colour.
• All-Over Sublimation — available on Recycled Nylon, quoted per position and per colour.
• Yarn Dyeing — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Mining Operations — peaked cap uniforms, staff wear or resale programmes
• Automotive Dealerships — peaked cap uniforms, staff wear or resale programmes
• Universities — peaked cap uniforms, staff wear or resale programmes
• Maternity and Baby Care — peaked cap uniforms, staff wear or resale programmes
• Banking and Finance — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.