Custom Peaked Cap — Mesh with Snow Wash
We build peaked cap programmes from a tech pack or a physical reference sample. This Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, snow wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Mesh |
| Decoration / finish | Snow Wash |
| Fabric weight | 220-260 gsm |
| Size range | 0-24M baby |
| Colour options | 12 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Enzyme Wash — available on Mesh, quoted per position and per colour.
- Foil Printing — available on Mesh, quoted per position and per colour.
- Laser Engraving — available on Mesh, quoted per position and per colour.
- Garment Dyeing — available on Mesh, quoted per position and per colour.
- Custom Zip Puller — available on Mesh, quoted per position and per colour.
- Pleating — available on Mesh, quoted per position and per colour.
- Screen Printing — available on Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Mesh-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with snow wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Ski and Snowboard Resorts — peaked cap uniforms, staff wear or resale programmes
- Outdoor and Hiking — peaked cap uniforms, staff wear or resale programmes
- Bars and Nightclubs — peaked cap uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — peaked cap uniforms, staff wear or resale programmes
- Government and Municipal — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your peaked cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
