Custom Peaked Cap in Anti-Static Fabric with Ruching for Corporate Buyers

Custom Peaked Cap — Anti-Static Fabric with Ruching

We build peaked cap programmes from a tech pack or a physical reference sample. This Anti-Static Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Laser Engraving — available on Anti-Static Fabric, quoted per position and per colour.
• Piping and Binding — available on Anti-Static Fabric, quoted per position and per colour.
• DTF Film Printing — available on Anti-Static Fabric, quoted per position and per colour.
• Hangtag and Packaging — available on Anti-Static Fabric, quoted per position and per colour.
• Padding and Wadding — available on Anti-Static Fabric, quoted per position and per colour.
• Bonding Construction — available on Anti-Static Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Anti-Static Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Scouts and Youth Clubs — peaked cap uniforms, staff wear or resale programmes
• E-commerce Private Label — peaked cap uniforms, staff wear or resale programmes
• Electronics Assembly — peaked cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — peaked cap uniforms, staff wear or resale programmes
• Pet Care and Grooming — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.