Custom Peaked Cap in Satin with Distressed Finish for Boutique Brands

Custom Peaked Cap — Satin with Distressed Finish

We build peaked cap programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, distressed finish and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Satin, quoted per position and per colour.
• Beading and Embroidery — available on Satin, quoted per position and per colour.
• Flocking — available on Satin, quoted per position and per colour.
• Shirring — available on Satin, quoted per position and per colour.
• Rhinestone Application — available on Satin, quoted per position and per colour.
• DTG Digital Printing — available on Satin, quoted per position and per colour.
• Padding and Wadding — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with distressed finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — peaked cap uniforms, staff wear or resale programmes
• Electronics Assembly — peaked cap uniforms, staff wear or resale programmes
• Mining Operations — peaked cap uniforms, staff wear or resale programmes
• Warehousing and Logistics — peaked cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your peaked cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.