Custom Peaked Cap in Canvas with All-Over Sublimation for Promotional Campaigns

Custom Peaked Cap — Canvas with All-Over Sublimation

We build peaked cap programmes from a tech pack or a physical reference sample. This Canvas version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Pantone Color Matching — available on Canvas, quoted per position and per colour.
• 3D Puff Embroidery — available on Canvas, quoted per position and per colour.
• Piping and Binding — available on Canvas, quoted per position and per colour.
• Enzyme Wash — available on Canvas, quoted per position and per colour.
• Beading and Embroidery — available on Canvas, quoted per position and per colour.
• Tonal Embroidery — available on Canvas, quoted per position and per colour.
• Custom Drawcord — available on Canvas, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Canvas-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — peaked cap uniforms, staff wear or resale programmes
• Bars and Nightclubs — peaked cap uniforms, staff wear or resale programmes
• Schools and School Districts — peaked cap uniforms, staff wear or resale programmes
• Construction Sites — peaked cap uniforms, staff wear or resale programmes
• Electronics Assembly — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your peaked cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.