Custom Peaked Cap in Wool Blend with Flat Embroidery for Sportswear Brands

Custom Peaked Cap — Wool Blend with Flat Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This Wool Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Wool Blend, quoted per position and per colour.
• 3D Puff Embroidery — available on Wool Blend, quoted per position and per colour.
• Smocking — available on Wool Blend, quoted per position and per colour.
• Shirring — available on Wool Blend, quoted per position and per colour.
• Pleating — available on Wool Blend, quoted per position and per colour.
• Padding and Wadding — available on Wool Blend, quoted per position and per colour.
• Garment Dyeing — available on Wool Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Wool Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Tennis Academies — peaked cap uniforms, staff wear or resale programmes
• Universities — peaked cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — peaked cap uniforms, staff wear or resale programmes
• Wedding and Bridal — peaked cap uniforms, staff wear or resale programmes
• Running and Marathon Events — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your peaked cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.