Custom Peaked Cap in Taffeta with Tonal Embroidery for Corporate Buyers

Custom Peaked Cap — Taffeta with Tonal Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tonal embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Stone Wash — available on Taffeta, quoted per position and per colour.
• Acid Wash — available on Taffeta, quoted per position and per colour.
• Screen Printing — available on Taffeta, quoted per position and per colour.
• Embossing — available on Taffeta, quoted per position and per colour.
• Beading and Embroidery — available on Taffeta, quoted per position and per colour.
• Ruching — available on Taffeta, quoted per position and per colour.
• Tonal Embroidery — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tonal embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — peaked cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — peaked cap uniforms, staff wear or resale programmes
• Streetwear Brands — peaked cap uniforms, staff wear or resale programmes
• Golf Clubs — peaked cap uniforms, staff wear or resale programmes
• Music Bands and Touring — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.