Custom Peaked Cap in Silk Charmeuse with Pantone Color Matching for Outdoor & Workwear Programs

Custom Peaked Cap — Silk Charmeuse with Pantone Color Matching

We build peaked cap programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pantone color matching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Silk Charmeuse, quoted per position and per colour.
• Care Label — available on Silk Charmeuse, quoted per position and per colour.
• Custom Drawcord — available on Silk Charmeuse, quoted per position and per colour.
• Foil Printing — available on Silk Charmeuse, quoted per position and per colour.
• DTF Film Printing — available on Silk Charmeuse, quoted per position and per colour.
• Shirring — available on Silk Charmeuse, quoted per position and per colour.
• Embossing — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pantone color matching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — peaked cap uniforms, staff wear or resale programmes
• Chemical and Oil & Gas — peaked cap uniforms, staff wear or resale programmes
• Corporate Offices — peaked cap uniforms, staff wear or resale programmes
• Electronics Assembly — peaked cap uniforms, staff wear or resale programmes
• Outdoor and Hiking — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your peaked cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.