Custom Peaked Cap in Down-Proof Nylon with Chenille Embroidery for Corporate Buyers

Custom Peaked Cap — Down-Proof Nylon with Chenille Embroidery

We build peaked cap programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Down-Proof Nylon, quoted per position and per colour.
• Placement Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Debossing — available on Down-Proof Nylon, quoted per position and per colour.
• Smocking — available on Down-Proof Nylon, quoted per position and per colour.
• Distressed Finish — available on Down-Proof Nylon, quoted per position and per colour.
• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — peaked cap uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — peaked cap uniforms, staff wear or resale programmes
• Banking and Finance — peaked cap uniforms, staff wear or resale programmes
• Workwear and Industrial — peaked cap uniforms, staff wear or resale programmes
• Manufacturing Plants — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your peaked cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.