Custom Peaked Cap — Eyelet with Puff Printing
We build peaked cap programmes from a tech pack or a physical reference sample. This Eyelet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, puff printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Eyelet |
| Decoration / finish | Puff Printing |
| Fabric weight | 180-200 gsm |
| Size range | S-4XL |
| Colour options | 6 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Embossing — available on Eyelet, quoted per position and per colour.
- Acid Wash — available on Eyelet, quoted per position and per colour.
- Seam Sealing — available on Eyelet, quoted per position and per colour.
- Ruching — available on Eyelet, quoted per position and per colour.
- Dye-Sublimation Printing — available on Eyelet, quoted per position and per colour.
- Garment Dyeing — available on Eyelet, quoted per position and per colour.
- Placement Printing — available on Eyelet, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Eyelet-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with puff printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Warehousing and Logistics — peaked cap uniforms, staff wear or resale programmes
- Restaurants and Cafes — peaked cap uniforms, staff wear or resale programmes
- Banking and Finance — peaked cap uniforms, staff wear or resale programmes
- Workwear and Industrial — peaked cap uniforms, staff wear or resale programmes
- Dance and Ballet Schools — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your peaked cap programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
