Custom Peaked Cap in Eyelet with Padding and Wadding for Retail Chains

Custom Peaked Cap — Eyelet with Padding and Wadding

We build peaked cap programmes from a tech pack or a physical reference sample. This Eyelet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Eyelet, quoted per position and per colour.
• Applique Embroidery — available on Eyelet, quoted per position and per colour.
• Sequin Work — available on Eyelet, quoted per position and per colour.
• Flocking — available on Eyelet, quoted per position and per colour.
• Laser Engraving — available on Eyelet, quoted per position and per colour.
• Chain Stitch Embroidery — available on Eyelet, quoted per position and per colour.
• DTG Digital Printing — available on Eyelet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Eyelet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — peaked cap uniforms, staff wear or resale programmes
• Promotional Marketing — peaked cap uniforms, staff wear or resale programmes
• Police and Fire Departments — peaked cap uniforms, staff wear or resale programmes
• Running and Marathon Events — peaked cap uniforms, staff wear or resale programmes
• Dance and Ballet Schools — peaked cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your peaked cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.