Custom Peaked Cap — Softshell with Debossing
We build peaked cap programmes from a tech pack or a physical reference sample. This Softshell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Peaked Cap |
|---|---|
| Base fabric | Softshell |
| Decoration / finish | Debossing |
| Fabric weight | 180-200 gsm |
| Size range | Custom grading |
| Colour options | 24 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Screen Printing — available on Softshell, quoted per position and per colour.
- Snow Wash — available on Softshell, quoted per position and per colour.
- Garment Dyeing — available on Softshell, quoted per position and per colour.
- Debossing — available on Softshell, quoted per position and per colour.
- Acid Wash — available on Softshell, quoted per position and per colour.
- Rhinestone Application — available on Softshell, quoted per position and per colour.
- Padding and Wadding — available on Softshell, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Softshell-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with debossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Promotional Marketing — peaked cap uniforms, staff wear or resale programmes
- Music Bands and Touring — peaked cap uniforms, staff wear or resale programmes
- Cleaning and Janitorial — peaked cap uniforms, staff wear or resale programmes
- Veterinary Clinics — peaked cap uniforms, staff wear or resale programmes
- Chemical and Oil & Gas — peaked cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so peaked cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your peaked cap programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
