Custom Other Leisure Cap in Rayon with DTF Film Printing for Sportswear Brands

Custom Other Leisure Cap — Rayon with DTF Film Printing

We build other leisure cap programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Dye-Sublimation Printing — available on Rayon, quoted per position and per colour.
• Heat Transfer Printing — available on Rayon, quoted per position and per colour.
• Rhinestone Application — available on Rayon, quoted per position and per colour.
• Bonding Construction — available on Rayon, quoted per position and per colour.
• Flat Embroidery — available on Rayon, quoted per position and per colour.
• Laser Cutting — available on Rayon, quoted per position and per colour.
• Padding and Wadding — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — other leisure cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — other leisure cap uniforms, staff wear or resale programmes
• Healthcare and Hospitals — other leisure cap uniforms, staff wear or resale programmes
• Event Management — other leisure cap uniforms, staff wear or resale programmes
• Running and Marathon Events — other leisure cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other leisure cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other leisure cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.