Custom Jumpsuit — Gabardine with Debossing
We build jumpsuit programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, debossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Jumpsuit |
|---|---|
| Base fabric | Gabardine |
| Decoration / finish | Debossing |
| Fabric weight | 180-200 gsm |
| Size range | 0-24M baby |
| Colour options | 24 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-35 days after approval |
| Compliance | BSCI |
What you can customise
- 3D Puff Embroidery — available on Gabardine, quoted per position and per colour.
- Embossing — available on Gabardine, quoted per position and per colour.
- Distressed Finish — available on Gabardine, quoted per position and per colour.
- Chain Stitch Embroidery — available on Gabardine, quoted per position and per colour.
- Woven Label — available on Gabardine, quoted per position and per colour.
- Quilting — available on Gabardine, quoted per position and per colour.
- Custom Zip Puller — available on Gabardine, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Gabardine-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with debossing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Outdoor and Hiking — jumpsuit uniforms, staff wear or resale programmes
- Railway and Transit — jumpsuit uniforms, staff wear or resale programmes
- Film and TV Production — jumpsuit uniforms, staff wear or resale programmes
- Airsoft and Paintball Clubs — jumpsuit uniforms, staff wear or resale programmes
- Dance and Ballet Schools — jumpsuit uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so jumpsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your jumpsuit programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
