Custom Jumpsuit in Flannel with Care Label for Boutique Brands

Custom Jumpsuit — Flannel with Care Label

We build jumpsuit programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, care label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Flannel, quoted per position and per colour.
• Rhinestone Application — available on Flannel, quoted per position and per colour.
• Padding and Wadding — available on Flannel, quoted per position and per colour.
• Distressed Finish — available on Flannel, quoted per position and per colour.
• Seam Sealing — available on Flannel, quoted per position and per colour.
• Piece Dyeing — available on Flannel, quoted per position and per colour.
• Contrast Stitching — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with care label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Government and Municipal — jumpsuit uniforms, staff wear or resale programmes
• Wholesale and Distribution — jumpsuit uniforms, staff wear or resale programmes
• Streetwear Brands — jumpsuit uniforms, staff wear or resale programmes
• Esports and Gaming — jumpsuit uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — jumpsuit uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so jumpsuit batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your jumpsuit programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.