Custom Theatrical Costume in Combed Cotton with Chain Stitch Embroidery for Outdoor & Workwear Programs

Custom Theatrical Costume — Combed Cotton with Chain Stitch Embroidery

We build theatrical costume programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chain stitch embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on Combed Cotton, quoted per position and per colour.
• Satin Printed Label — available on Combed Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Combed Cotton, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Combed Cotton, quoted per position and per colour.
• Debossing — available on Combed Cotton, quoted per position and per colour.
• Sequin Work — available on Combed Cotton, quoted per position and per colour.
• Distressed Finish — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chain stitch embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — theatrical costume uniforms, staff wear or resale programmes
• Religious and Community — theatrical costume uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — theatrical costume uniforms, staff wear or resale programmes
• Kids and Toddlerwear — theatrical costume uniforms, staff wear or resale programmes
• Cycling and Triathlon — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your theatrical costume programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.