Custom Theatrical Costume in Bamboo Viscose with Shirring for Retail Chains

Custom Theatrical Costume — Bamboo Viscose with Shirring

We build theatrical costume programmes from a tech pack or a physical reference sample. This Bamboo Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Shirring — available on Bamboo Viscose, quoted per position and per colour.
• Custom Button — available on Bamboo Viscose, quoted per position and per colour.
• Pantone Color Matching — available on Bamboo Viscose, quoted per position and per colour.
• Ruching — available on Bamboo Viscose, quoted per position and per colour.
• Custom Zip Puller — available on Bamboo Viscose, quoted per position and per colour.
• Quilting — available on Bamboo Viscose, quoted per position and per colour.
• Tie-Dye Wash — available on Bamboo Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Bamboo Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Cleaning and Janitorial — theatrical costume uniforms, staff wear or resale programmes
• Dance and Ballet Schools — theatrical costume uniforms, staff wear or resale programmes
• Real Estate Agencies — theatrical costume uniforms, staff wear or resale programmes
• Healthcare and Hospitals — theatrical costume uniforms, staff wear or resale programmes
• Schools and School Districts — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your theatrical costume programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.