Custom Theatrical Costume in Silk Charmeuse with Flocking for Retail Chains

Custom Theatrical Costume — Silk Charmeuse with Flocking

We build theatrical costume programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Silk Charmeuse, quoted per position and per colour.
• Chain Stitch Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• 3D Puff Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Bonding Construction — available on Silk Charmeuse, quoted per position and per colour.
• Ultrasonic Welding — available on Silk Charmeuse, quoted per position and per colour.
• Pantone Color Matching — available on Silk Charmeuse, quoted per position and per colour.
• Garment Dyeing — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — theatrical costume uniforms, staff wear or resale programmes
• Tennis Academies — theatrical costume uniforms, staff wear or resale programmes
• Retail Store Staff — theatrical costume uniforms, staff wear or resale programmes
• Police and Fire Departments — theatrical costume uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your theatrical costume programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.