Custom Theatrical Costume in Down-Proof Nylon with Acid Wash for Corporate Buyers

Custom Theatrical Costume — Down-Proof Nylon with Acid Wash

We build theatrical costume programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, acid wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Down-Proof Nylon, quoted per position and per colour.
• Padding and Wadding — available on Down-Proof Nylon, quoted per position and per colour.
• Piece Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Down-Proof Nylon, quoted per position and per colour.
• Shirring — available on Down-Proof Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Down-Proof Nylon, quoted per position and per colour.
• Woven Label — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with acid wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — theatrical costume uniforms, staff wear or resale programmes
• Tennis Academies — theatrical costume uniforms, staff wear or resale programmes
• E-commerce Private Label — theatrical costume uniforms, staff wear or resale programmes
• Beauty and Cosmetics — theatrical costume uniforms, staff wear or resale programmes
• Banking and Finance — theatrical costume uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so theatrical costume batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your theatrical costume programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.