Custom Tactical Helmet in Tencel Cotton Blend with Custom Zip Puller for Outdoor & Workwear Programs

Custom Tactical Helmet — Tencel Cotton Blend with Custom Zip Puller

We build tactical helmet programmes from a tech pack or a physical reference sample. This Tencel Cotton Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Tencel Cotton Blend, quoted per position and per colour.
• Padding and Wadding — available on Tencel Cotton Blend, quoted per position and per colour.
• Yarn Dyeing — available on Tencel Cotton Blend, quoted per position and per colour.
• Custom Zip Puller — available on Tencel Cotton Blend, quoted per position and per colour.
• Tonal Embroidery — available on Tencel Cotton Blend, quoted per position and per colour.
• Bonding Construction — available on Tencel Cotton Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Cotton Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airlines and Cruise Lines — tactical helmet uniforms, staff wear or resale programmes
• Railway and Transit — tactical helmet uniforms, staff wear or resale programmes
• Military and Tactical — tactical helmet uniforms, staff wear or resale programmes
• Event Management — tactical helmet uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your tactical helmet programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.