Custom Tactical Helmet in Merino Wool with Bonding Construction for Promotional Campaigns

Custom Tactical Helmet — Merino Wool with Bonding Construction

We build tactical helmet programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, bonding construction and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Enzyme Wash — available on Merino Wool, quoted per position and per colour.
• Flocking — available on Merino Wool, quoted per position and per colour.
• Applique Embroidery — available on Merino Wool, quoted per position and per colour.
• Bonding Construction — available on Merino Wool, quoted per position and per colour.
• Pleating — available on Merino Wool, quoted per position and per colour.
• Hangtag and Packaging — available on Merino Wool, quoted per position and per colour.
• Piece Dyeing — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with bonding construction applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Event Management — tactical helmet uniforms, staff wear or resale programmes
• Corporate Merch Programs — tactical helmet uniforms, staff wear or resale programmes
• Healthcare and Hospitals — tactical helmet uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — tactical helmet uniforms, staff wear or resale programmes
• Aviation and Airlines — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your tactical helmet programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.