Custom Tactical Helmet in Alpaca with Hangtag and Packaging for Boutique Brands

Custom Tactical Helmet — Alpaca with Hangtag and Packaging

We build tactical helmet programmes from a tech pack or a physical reference sample. This Alpaca version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Alpaca, quoted per position and per colour.
• Chain Stitch Embroidery — available on Alpaca, quoted per position and per colour.
• Flocking — available on Alpaca, quoted per position and per colour.
• Reflective Printing — available on Alpaca, quoted per position and per colour.
• Placement Printing — available on Alpaca, quoted per position and per colour.
• Acid Wash — available on Alpaca, quoted per position and per colour.
• Ultrasonic Welding — available on Alpaca, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Alpaca-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — tactical helmet uniforms, staff wear or resale programmes
• Beauty and Cosmetics — tactical helmet uniforms, staff wear or resale programmes
• Restaurants and Cafes — tactical helmet uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — tactical helmet uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — tactical helmet uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical helmet batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical helmet programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.