Custom Tactical Vest in French Linen with Laser Cutting for Outdoor & Workwear Programs

Custom Tactical Vest — French Linen with Laser Cutting

We build tactical vest programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on French Linen, quoted per position and per colour.
• Beading and Embroidery — available on French Linen, quoted per position and per colour.
• Garment Dyeing — available on French Linen, quoted per position and per colour.
• Debossing — available on French Linen, quoted per position and per colour.
• Care Label — available on French Linen, quoted per position and per colour.
• Satin Printed Label — available on French Linen, quoted per position and per colour.
• Laser Engraving — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Kidswear Subscription Boxes — tactical vest uniforms, staff wear or resale programmes
• Outdoor and Hiking — tactical vest uniforms, staff wear or resale programmes
• Healthcare and Hospitals — tactical vest uniforms, staff wear or resale programmes
• Electronics Assembly — tactical vest uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your tactical vest programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.