Custom Tactical Vest in Polyester with 3D Puff Embroidery for Corporate Buyers

Custom Tactical Vest — Polyester with 3D Puff Embroidery

We build tactical vest programmes from a tech pack or a physical reference sample. This Polyester version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tonal Embroidery — available on Polyester, quoted per position and per colour.
• Garment Dyeing — available on Polyester, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Polyester, quoted per position and per colour.
• Piece Dyeing — available on Polyester, quoted per position and per colour.
• Padding and Wadding — available on Polyester, quoted per position and per colour.
• DTG Digital Printing — available on Polyester, quoted per position and per colour.
• Foil Printing — available on Polyester, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Polyester-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — tactical vest uniforms, staff wear or resale programmes
• Security Services — tactical vest uniforms, staff wear or resale programmes
• Government and Municipal — tactical vest uniforms, staff wear or resale programmes
• Running and Marathon Events — tactical vest uniforms, staff wear or resale programmes
• Schools and School Districts — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your tactical vest programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.