Custom Tactical Vest in Jersey Knit with 3D Puff Embroidery for Boutique Brands

Custom Tactical Vest — Jersey Knit with 3D Puff Embroidery

We build tactical vest programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTF Film Printing — available on Jersey Knit, quoted per position and per colour.
• Snow Wash — available on Jersey Knit, quoted per position and per colour.
• DTG Digital Printing — available on Jersey Knit, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Jersey Knit, quoted per position and per colour.
• Beading and Embroidery — available on Jersey Knit, quoted per position and per colour.
• Garment Dyeing — available on Jersey Knit, quoted per position and per colour.
• Care Label — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Warehousing and Logistics — tactical vest uniforms, staff wear or resale programmes
• Laboratories and Pharma — tactical vest uniforms, staff wear or resale programmes
• Cycling and Triathlon — tactical vest uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — tactical vest uniforms, staff wear or resale programmes
• Streetwear Brands — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your tactical vest programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.