Custom Tactical Vest in Tencel Lyocell with Flat Embroidery for Wholesale Distributors

Custom Tactical Vest — Tencel Lyocell with Flat Embroidery

We build tactical vest programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, flat embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Padding and Wadding — available on Tencel Lyocell, quoted per position and per colour.
• Stone Wash — available on Tencel Lyocell, quoted per position and per colour.
• Satin Printed Label — available on Tencel Lyocell, quoted per position and per colour.
• Chenille Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Custom Button — available on Tencel Lyocell, quoted per position and per colour.
• Puff Printing — available on Tencel Lyocell, quoted per position and per colour.
• Ultrasonic Welding — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with flat embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — tactical vest uniforms, staff wear or resale programmes
• Automotive Dealerships — tactical vest uniforms, staff wear or resale programmes
• Schools and School Districts — tactical vest uniforms, staff wear or resale programmes
• Film and TV Production — tactical vest uniforms, staff wear or resale programmes
• E-commerce Private Label — tactical vest uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so tactical vest batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your tactical vest programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.