Custom Uniform in Down-Proof Nylon with Piece Dyeing for Boutique Brands

Custom Uniform — Down-Proof Nylon with Piece Dyeing

We build uniform programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• DTG Digital Printing — available on Down-Proof Nylon, quoted per position and per colour.
• DTF Film Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Custom Button — available on Down-Proof Nylon, quoted per position and per colour.
• Snow Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Piece Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Reflective Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Custom Zip Puller — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Trade Shows and Exhibitions — uniform uniforms, staff wear or resale programmes
• Corporate Merch Programs — uniform uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — uniform uniforms, staff wear or resale programmes
• Railway and Transit — uniform uniforms, staff wear or resale programmes
• Cleaning and Janitorial — uniform uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so uniform batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your uniform programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.