Custom Uniform in Corduroy with Quilting for Boutique Brands

Custom Uniform — Corduroy with Quilting

We build uniform programmes from a tech pack or a physical reference sample. This Corduroy version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Drawcord — available on Corduroy, quoted per position and per colour.
• Custom Button — available on Corduroy, quoted per position and per colour.
• Heat Transfer Printing — available on Corduroy, quoted per position and per colour.
• Dye-Sublimation Printing — available on Corduroy, quoted per position and per colour.
• DTG Digital Printing — available on Corduroy, quoted per position and per colour.
• Piece Dyeing — available on Corduroy, quoted per position and per colour.
• Flocking — available on Corduroy, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Corduroy-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Beauty and Cosmetics — uniform uniforms, staff wear or resale programmes
• Banking and Finance — uniform uniforms, staff wear or resale programmes
• Music Bands and Touring — uniform uniforms, staff wear or resale programmes
• Sports Teams and Clubs — uniform uniforms, staff wear or resale programmes
• Aviation and Airlines — uniform uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so uniform batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your uniform programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.