Custom Uniform in Rayon with Laser Cutting for Outdoor & Workwear Programs

Custom Uniform — Rayon with Laser Cutting

We build uniform programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Sequin Work — available on Rayon, quoted per position and per colour.
• Chain Stitch Embroidery — available on Rayon, quoted per position and per colour.
• Placement Printing — available on Rayon, quoted per position and per colour.
• Puff Printing — available on Rayon, quoted per position and per colour.
• Padding and Wadding — available on Rayon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Rayon, quoted per position and per colour.
• Seam Sealing — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Corporate Offices — uniform uniforms, staff wear or resale programmes
• Gyms and Fitness Studios — uniform uniforms, staff wear or resale programmes
• Agriculture and Farming — uniform uniforms, staff wear or resale programmes
• Tennis Academies — uniform uniforms, staff wear or resale programmes
• Laboratories and Pharma — uniform uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so uniform batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your uniform programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.