Custom Work Clothes in Tencel Lyocell with Ruching for Retail Chains

Custom Work Clothes — Tencel Lyocell with Ruching

We build work clothes programmes from a tech pack or a physical reference sample. This Tencel Lyocell version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ruching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piping and Binding — available on Tencel Lyocell, quoted per position and per colour.
• Ruching — available on Tencel Lyocell, quoted per position and per colour.
• Laser Cutting — available on Tencel Lyocell, quoted per position and per colour.
• 3D Puff Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• DTF Film Printing — available on Tencel Lyocell, quoted per position and per colour.
• Chain Stitch Embroidery — available on Tencel Lyocell, quoted per position and per colour.
• Shirring — available on Tencel Lyocell, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Tencel Lyocell-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ruching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dental and Veterinary Clinics — work clothes uniforms, staff wear or resale programmes
• Police and Fire Departments — work clothes uniforms, staff wear or resale programmes
• Fashion Brands and Labels — work clothes uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — work clothes uniforms, staff wear or resale programmes
• Music Bands and Touring — work clothes uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so work clothes batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your work clothes programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.