Custom Other Hats & Caps — French Linen with Laser Cutting
We build other hats & caps programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Other Hats & Caps |
|---|---|
| Base fabric | French Linen |
| Decoration / finish | Laser Cutting |
| Fabric weight | 180-200 gsm |
| Size range | Custom grading |
| Colour options | 24 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | GOTS |
What you can customise
- 3D Puff Embroidery — available on French Linen, quoted per position and per colour.
- Snow Wash — available on French Linen, quoted per position and per colour.
- Yarn Dyeing — available on French Linen, quoted per position and per colour.
- Dye-Sublimation Printing — available on French Linen, quoted per position and per colour.
- Enzyme Wash — available on French Linen, quoted per position and per colour.
- Ruching — available on French Linen, quoted per position and per colour.
- All-Over Sublimation — available on French Linen, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a French Linen-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with laser cutting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Banking and Finance — other hats & caps uniforms, staff wear or resale programmes
- Trade Shows and Exhibitions — other hats & caps uniforms, staff wear or resale programmes
- Esports and Gaming — other hats & caps uniforms, staff wear or resale programmes
- Universities — other hats & caps uniforms, staff wear or resale programmes
- Government and Municipal — other hats & caps uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your other hats & caps programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
