Custom Other Hats & Caps in Combed Cotton with Smocking for Private Labels

Custom Other Hats & Caps — Combed Cotton with Smocking

We build other hats & caps programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, smocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Glow-in-the-Dark Printing — available on Combed Cotton, quoted per position and per colour.
• Tie-Dye Wash — available on Combed Cotton, quoted per position and per colour.
• Custom Button — available on Combed Cotton, quoted per position and per colour.
• Smocking — available on Combed Cotton, quoted per position and per colour.
• Acid Wash — available on Combed Cotton, quoted per position and per colour.
• Bonding Construction — available on Combed Cotton, quoted per position and per colour.
• Piece Dyeing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with smocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Food Processing — other hats & caps uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — other hats & caps uniforms, staff wear or resale programmes
• Veterinary Clinics — other hats & caps uniforms, staff wear or resale programmes
• Police and Fire Departments — other hats & caps uniforms, staff wear or resale programmes
• Photography Studios — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your other hats & caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.