Custom Other Hats & Caps in Jersey Knit with Rhinestone Application for Corporate Buyers

Custom Other Hats & Caps — Jersey Knit with Rhinestone Application

We build other hats & caps programmes from a tech pack or a physical reference sample. This Jersey Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: inconsistent sizing between production runs, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Jersey Knit, quoted per position and per colour.
• Piping and Binding — available on Jersey Knit, quoted per position and per colour.
• Care Label — available on Jersey Knit, quoted per position and per colour.
• Flocking — available on Jersey Knit, quoted per position and per colour.
• Yarn Dyeing — available on Jersey Knit, quoted per position and per colour.
• 3D Puff Embroidery — available on Jersey Knit, quoted per position and per colour.
• Garment Dyeing — available on Jersey Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Jersey Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Real Estate Agencies — other hats & caps uniforms, staff wear or resale programmes
• Theater and Performance — other hats & caps uniforms, staff wear or resale programmes
• Aviation and Airlines — other hats & caps uniforms, staff wear or resale programmes
• Running and Marathon Events — other hats & caps uniforms, staff wear or resale programmes
• Laboratories and Pharma — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your other hats & caps programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.