Custom Other Hats & Caps in Selvedge Denim with Piece Dyeing for Boutique Brands

Custom Other Hats & Caps — Selvedge Denim with Piece Dyeing

We build other hats & caps programmes from a tech pack or a physical reference sample. This Selvedge Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Foil Printing — available on Selvedge Denim, quoted per position and per colour.
• Contrast Stitching — available on Selvedge Denim, quoted per position and per colour.
• Tonal Embroidery — available on Selvedge Denim, quoted per position and per colour.
• Laser Engraving — available on Selvedge Denim, quoted per position and per colour.
• Woven Label — available on Selvedge Denim, quoted per position and per colour.
• Garment Dyeing — available on Selvedge Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Selvedge Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with piece dyeing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — other hats & caps uniforms, staff wear or resale programmes
• Manufacturing Plants — other hats & caps uniforms, staff wear or resale programmes
• Cleaning and Janitorial — other hats & caps uniforms, staff wear or resale programmes
• Dental and Veterinary Clinics — other hats & caps uniforms, staff wear or resale programmes
• Healthcare and Hospitals — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your other hats & caps programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.