Custom Other Hats & Caps in Nylon with Smocking for Retail Chains

Custom Other Hats & Caps — Nylon with Smocking

We build other hats & caps programmes from a tech pack or a physical reference sample. This Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, smocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Nylon, quoted per position and per colour.
• Beading and Embroidery — available on Nylon, quoted per position and per colour.
• All-Over Sublimation — available on Nylon, quoted per position and per colour.
• Acid Wash — available on Nylon, quoted per position and per colour.
• Pantone Color Matching — available on Nylon, quoted per position and per colour.
• Foil Printing — available on Nylon, quoted per position and per colour.
• Enzyme Wash — available on Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with smocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Workwear and Industrial — other hats & caps uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — other hats & caps uniforms, staff wear or resale programmes
• Boutique and Independent Labels — other hats & caps uniforms, staff wear or resale programmes
• Surf and Swim Brands — other hats & caps uniforms, staff wear or resale programmes
• Banking and Finance — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your other hats & caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.