Custom Other Hats & Caps in Viscose with Laser Engraving for Outdoor & Workwear Programs

Custom Other Hats & Caps — Viscose with Laser Engraving

We build other hats & caps programmes from a tech pack or a physical reference sample. This Viscose version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser engraving and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• 3D Puff Embroidery — available on Viscose, quoted per position and per colour.
• Quilting — available on Viscose, quoted per position and per colour.
• Contrast Stitching — available on Viscose, quoted per position and per colour.
• Ultrasonic Welding — available on Viscose, quoted per position and per colour.
• Shirring — available on Viscose, quoted per position and per colour.
• Woven Label — available on Viscose, quoted per position and per colour.
• Embossing — available on Viscose, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Viscose-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser engraving applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Veterinary Clinics — other hats & caps uniforms, staff wear or resale programmes
• Beauty and Cosmetics — other hats & caps uniforms, staff wear or resale programmes
• Event Management — other hats & caps uniforms, staff wear or resale programmes
• Running and Marathon Events — other hats & caps uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — other hats & caps uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other hats & caps batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other hats & caps programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.