Custom Scarf — Velvet with Quilting
We build scarf programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Scarf |
|---|---|
| Base fabric | Velvet |
| Decoration / finish | Quilting |
| Fabric weight | 140-160 gsm |
| Size range | 2-12Y kids |
| Colour options | 16 Pantone-matched shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-35 days after approval |
| Compliance | BSCI |
What you can customise
- Chain Stitch Embroidery — available on Velvet, quoted per position and per colour.
- Care Label — available on Velvet, quoted per position and per colour.
- Satin Printed Label — available on Velvet, quoted per position and per colour.
- Puff Printing — available on Velvet, quoted per position and per colour.
- Laser Engraving — available on Velvet, quoted per position and per colour.
- Yarn Dyeing — available on Velvet, quoted per position and per colour.
- Snow Wash — available on Velvet, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Velvet-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with quilting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Music Bands and Touring — scarf uniforms, staff wear or resale programmes
- Dental and Veterinary Clinics — scarf uniforms, staff wear or resale programmes
- Cleaning and Janitorial — scarf uniforms, staff wear or resale programmes
- Workwear and Industrial — scarf uniforms, staff wear or resale programmes
- Theater and Performance — scarf uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so scarf batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your scarf programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
