Custom Shawl — Satin with Piece Dyeing
We build shawl programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, piece dyeing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Shawl |
|---|---|
| Base fabric | Satin |
| Decoration / finish | Piece Dyeing |
| Fabric weight | 340-400 gsm |
| Size range | 2-12Y kids |
| Colour options | 24 Pantone-matched shades |
| MOQ | 50 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 18-60 days after approval |
| Compliance | BSCI |
What you can customise
- 3D Puff Embroidery — available on Satin, quoted per position and per colour.
- Custom Zip Puller — available on Satin, quoted per position and per colour.
- Padding and Wadding — available on Satin, quoted per position and per colour.
- Snow Wash — available on Satin, quoted per position and per colour.
- Care Label — available on Satin, quoted per position and per colour.
- Seam Sealing — available on Satin, quoted per position and per colour.
- Quilting — available on Satin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Satin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with piece dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Photography Studios — shawl uniforms, staff wear or resale programmes
- Wedding and Bridal — shawl uniforms, staff wear or resale programmes
- Yoga and Pilates Studios — shawl uniforms, staff wear or resale programmes
- Government and Municipal — shawl uniforms, staff wear or resale programmes
- Pet Care and Grooming — shawl uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so shawl batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your shawl programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
