Custom Warm Set in Satin with Stone Wash for Wholesale Distributors

Custom Warm Set — Satin with Stone Wash

We build warm set programmes from a tech pack or a physical reference sample. This Satin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• All-Over Sublimation — available on Satin, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Satin, quoted per position and per colour.
• Snow Wash — available on Satin, quoted per position and per colour.
• Piece Dyeing — available on Satin, quoted per position and per colour.
• Screen Printing — available on Satin, quoted per position and per colour.
• Contrast Stitching — available on Satin, quoted per position and per colour.
• Hangtag and Packaging — available on Satin, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Satin-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — warm set uniforms, staff wear or resale programmes
• Yoga and Pilates Studios — warm set uniforms, staff wear or resale programmes
• Warehousing and Logistics — warm set uniforms, staff wear or resale programmes
• Corporate Offices — warm set uniforms, staff wear or resale programmes
• Retail Store Staff — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your warm set programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.