Custom Warm Set in Taffeta with Woven Label for Private Labels

Custom Warm Set — Taffeta with Woven Label

We build warm set programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, woven label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Garment Dyeing — available on Taffeta, quoted per position and per colour.
• Chain Stitch Embroidery — available on Taffeta, quoted per position and per colour.
• Foil Printing — available on Taffeta, quoted per position and per colour.
• Acid Wash — available on Taffeta, quoted per position and per colour.
• Puff Printing — available on Taffeta, quoted per position and per colour.
• Yarn Dyeing — available on Taffeta, quoted per position and per colour.
• Pleating — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with woven label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Manufacturing Plants — warm set uniforms, staff wear or resale programmes
• E-commerce Private Label — warm set uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — warm set uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — warm set uniforms, staff wear or resale programmes
• Pet Care and Grooming — warm set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so warm set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your warm set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.